Direct and Indirect Costs in Lean and Traditional Manufacturing Environments
Funz Company, which produces wooden toys, is about to adopt a lean operating environment. In anticipation of the change, Letty Hernandez, Funz’s controller, prepared the following list of costs for December:
| Wood | $1,200 | Insurance–plant | $ 324 |
| Bolts | 32 | President’s salary | 4,000 |
| Small tools | 54 | Engineering labor | 2,700 |
| Depreciation–plant | 450 | Utilities | 1,250 |
| Depreciation–machinery | 275 | Building occupancy | 1,740 |
| Direct labor | 2,675 | Supervision | 2,686 |
| Indirect labor | 890 | Operating supplies | 254 |
| Purchased parts | 58 | Repairs and maintenance | 198 |
| Materials handling | 74 | Employee benefits | 2,654 |
Required
1. Identify each cost as direct or indirect, assuming that it was incurred in a traditional manufacturing setting.
2. Identify each cost as direct or indirect, assuming that it was incurred in a lean environment.
3. Assume that the costs incurred in the lean environment are for a work cell that completed 1,250 toy cars in December. Compute the total direct cost and the direct cost per unit for the cars produced.
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