Direct and Indirect Costs in Lean and Traditional Manufacturing Environments
Caffene Company, which processes coffee beans into ground coffee, is about to adopt a lean operating environment. In anticipation of the change, Hattie Peralto, Caffene’s controller, prepared the following list of costs for the month:
| Coffee beans | $5,000 | Insurance–plant | $ 300 |
| Bags | 100 | President’s salary | 4,000 |
| Small tools | 80 | Engineering labor | 1,700 |
| Depreciation–plant | 400 | Utilities | 1,250 |
| Depreciation–grinder | 200 | Building occupancy | 1,940 |
| Direct labor | 1,000 | Supervision | 400 |
| Indirect labor | 300 | Operating supplies | 205 |
| Labels | 20 | Repairs and maintenance | 120 |
| Materials handling | 75 | Employee benefits | 500 |
Required
1. Identify each cost as direct or indirect, assuming that it was incurred in a traditional manufacturing setting.
2. Identify each cost as direct or indirect, assuming that it was incurred in a just-in-time (JIT) environment.
3. Assume that the costs incurred in the JIT environment are for a work cell that completed 5,000 1-pound bags of coffee during the month. Compute the total direct cost and the direct cost per unit for the bags produced.
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